Suitable for Ultra-Fine Grinding and Low-Temperature Grinding of Various Dry Materials Such as Alum and Agarwood

Product Description

The Ultra-Fine Grinder Suitable for Gelatin Crushing Can Achieve a Fineness of up to 300 Mesh.

The ultrafine pulverizer produced by our company is also called vertical impact mill, air classification mill, etc. This equipment has a wide range of applications, including food industry, feed industry, fruit shell processing, pharmaceutical industry, battery industry, chemical industry, inorganic salts, medicine, food, pigments, dyes, pesticides, minerals, refractory materials, new materials, etc. We can customize the products according to the properties and pulverization requirements of different materials. It has the advantages of wide applicability, low energy consumption, high output, uniform and adjustable product fineness, etc.

Specification

Overall carbon steel material diagram

Ultrafine pulverizers made of stainless steel are usually used for pulverizing food, additives, medicine and materials with special properties. Its outer surface is made of 304 stainless steel and finely polished to meet the production scenarios and cleanliness standards such as GMP/FAD/CE/OEB. The inner and outer surfaces are finely polished, and the welding gaps are finely polished and pickled. The material contact part can be customized with 316L stainless steel/aluminum oxide/zirconia/tungsten carbide and other materials to improve the cleanliness of the final product.

Carbon steel material design

Carbon steel material design is mainly suitable for feed industry, chemical industry, industry, such as oyster shells, cocoa bean shells, kelp, corn, sawdust and other products with low cleanliness requirements. The inner surface contacting the material is made of carbon steel/stainless steel/ceramic/tungsten carbide, etc., and the outer surface is sprayed with carbon steel for protection.

Applications

Ultrafine grinder is suitable for ultrafine grinding of low and medium hardness materials such as food (corn, rice, ginger, chili, pepper, oats, beans, star anise, cinnamon, dehydrated vegetables, hawthorn, dried ginger, onion, garlic, leek, carrot, soybean meal, fish meal, plant fiber, starch, essence, chitin, cabbage, grains, dried shrimp, spices, spices, ginseng, American ginseng, agricultural and sideline products, yam, Rehmannia glutinosa, spinach), chemical industry (dyes, pigments, coatings, lithium iron phosphate, graphite, pesticides, white carbon black, algae, bentonite, ceramic glaze), pharmaceuticals, feed, calcium carbonate, Chinese herbal medicine, battery positive and negative electrode materials. The fineness of the material after grinding can be adjusted according to requirements (100-2000 mesh), and the output can be customized (500kg-5000kg).

Design Advantages

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1.Applicable D: below 10μm.
2.The grading wheel is installed independently, which is more convenient for disassembly, maintenance and cleaning
3.Wide application range, it can be used for ultra-fine grinding of all non-metallic powders, and the fineness is uniform
4.The whole equipment adopts a dead angle-free design, which is simple to clean without residue, modular assembly, easy to disassemble and install, and has strong flexibility
5.All equipment motors adopt variable frequency regulation, primary energy intensity, high output and low energy consumption, and high cost performance

6.The crushing method is adjusted according to the characteristics of the material. Key components such as hammers, gear rings, and grading wheels are made of alloy steel, aluminum oxide, zirconium oxide, tungsten carbide, etc., which can ensure that there is no contact with metal during the entire grinding process according to material requirements, so as to obtain a high-purity final product.
7.The entire crushing system adopts a fully enclosed mode, and no dust is generated during the crushing process, which improves the overall cleanliness of the workshop
8.PLC control system, simple operation. Button control or touch screen control can be selected.
9.The equipment adds low-noise designs such as mufflers. Reduce noise pollution.

10.The variable frequency motor adopts belt connection, well-known brand, long service life and fast speed.
11.Can be used in series with multi-stage classifiers to produce products of various particle sizes at one time.
12.Optional explosion-proof design can meet the ultra-fine grinding processing requirements of flammable and explosive oxide materials.
13.High temperature, low temperature, normal temperature, closed cycle, and inert gas circulation designs are available, suitable for different grinding requirements of different materials.
14.Pulling and grading are integrated, the grading wheel is adjusted to obtain the ideal particle size, and the grading rotor can be installed horizontally or vertically.
15.Select different types of grinding discs and hammers according to the characteristics of the material to obtain different grinding forces and improve grinding efficiency.

Key Configurations

Electrical: Use well-known brand motors, and can also customize motor brands according to customer needs
Explosion-proof treatment: Customized explosion-proof treatment can be performed on the entire machine, explosion-proof level: Ex(ia)ⅡC T4
Protection level: IP65/IP55
Special configuration: circulating water cooling, nitrogen protection, multi-layer grading, finished product screening, etc.

Introduction to Equipment Wear Parts and Design Advantages

Crusher Hammer Head

Crushing Gear Ring

Crushing Disc

The pulverizing hammerheads within the equipment are primarily utilized for the shearing and impact grinding of materials. Depending on the specific characteristics of the client's materials, we can employ various materials such as carbon steel, alloy steel, ceramics, or tungsten carbide. These hammerheads undergo high-temperature forging to ensure exceptional wear resistance; under standard operating conditions, they generally require no replacement. When used for pulverizing materials characterized by high hardness and significant abrasiveness, their service life can exceed 2,000 hours.

The crushing ring gear within the equipment is primarily utilized for the impact grinding of materials; it assists the hammer heads in the crushing process and enhances the equipment's shearing capability. Depending on the specific characteristics of the client's materials, we offer a selection of materials for the ring gear, including carbon steel, alloy steel, ceramics, and tungsten carbide. Like the hammer heads, the ring gear undergoes high-temperature forging, endowing it with exceptional wear resistance; under standard operating conditions, replacement is rarely required. For the crushing of materials characterized by high hardness and significant friction, the ring gear features a quick-change design, allowing for rapid disassembly whenever replacement or cleaning becomes necessary. Its service life exceeds 2,000 hours.

The toothed ring of the pulverizing disc within the equipment primarily serves to support the hammerheads during high-speed rotation, thereby assisting them in crushing the material. Depending on the specific characteristics of the client's material, we can utilize various materials—including carbon steel, alloy steel, ceramics, or tungsten carbide. These components undergo high-temperature forging to ensure exceptional wear resistance; under standard operating conditions, replacement is rarely required. Furthermore, the pulverizing disc undergoes high-speed dynamic balancing to ensure that it exhibits absolutely no angular deviation during high-speed rotation.

Technical Specifications

(Custom configurations available upon request.)

Model (ACM)	30	40	50	75	110	130	150
Crushing disc diameter (mm)	300	400	500	750	1100	1300	1500
Output (kg/h) 95%-60-3000 mesh	40-300	80-600	150-1200	360-3000	1050-12000	1800-16000	2600-20000
Main motor (KW)	11/15/18.5	30/37	45	75/90	110/132	132/160	160/200
Blower motor (KW)	5.5	11	15	18.5	45	55	55
Grading motor (KW)	1.5	3	4	4	11	11	18.5
Feeding motor (KW)	0.37	0.55	0.55	0.55	1.5	1.5	1.5
Discharging motor (KW)	0.75	0.75*2	0.75*2	0.75*2	1.5+0.75	1.5+0.75	1.5+0.75
External dimensions (l * w * h)m	3.8*1.3*2.6	6.3*2*3.9	6.5*2*3.9	9*2.5*4.2	9.5*3*4.5	11*3.1*4.5	12.5*3.3*4.5

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended warranty: Optional warranty, up to 36 months.
Global support: 24/7 technical support and spare parts supply.
Training: On-site or remote operation/maintenance training.
Installation: On-site installation or video-guided installation can be performed according to equipment specifications.
Preparation before shipment: The equipment will be fully assembled and tested before leaving the factory.
Shipping process: Our company can provide you with the best quality and affordable transportation services, which will be handled by our company throughout the process.
Packaging: Our company will strictly package the equipment and protect the equipment as a whole to ensure transportation safety
Technical update: Our company will perform lifelong technical updates on the equipment, return visits at any time, and after-sales service is always online
Documents: Relevant certificates and equipment required certificates, product instructions, maintenance manuals, and CE/GMP/FAD and other related certificates can be provided as needed

Company Profile

Qingdao Nowell Machinery Equipment Co., Ltd.

Why Choose Us?

Other Products

OEM/ODM capabilities
Competitive pricing and volume discounts
Fast shipping and customs clearance support
Turnkey project solutions
Equipment pre-selection experiments
Material fineness testing

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Screening system                                        Feeding station

FAQ

Q: How long is the order delivery cycle?
A: The delivery time for standard models is 30 days; the delivery time for customized models is 30-60 days.

Q: Do you provide overseas after-sales service?
A: Yes, we provide all technical services, including equipment installation, commissioning, lifelong technical after-sales, and operator training.

Q: Can I request a custom size?
A: Of course! We provide customized accessories, customize the appropriate equipment size according to the size of the applicable site, and can also add an operating platform as required.

Q: What export documents do you provide?
A: Complete export packaging (commercial invoice, packing list, bill of lading, certificate of origin (COC), etc.).

Q: How to place an order?
A: Contact us by email/phone to get a quote, and then confirm with a purchase order.

Q: Can material experiments be performed?
A: Of course, we have a variety of models that can be used, and provide particle size test reports and experimental data for equipment selection.

Case Studies